Our company "SPLAV" specializiruetsya in the manufacture of vacuum systems with capacity up to 200 m3/h at a pressure of from atmospheric to 10-4 - 10-6 mm of mercury.St. with the required degree of automation and protection.
In a short time to develop and produce according to Your technical specifications vacuum system using domestic and imported components.
- The basic principle of creating vacuum systems.
Vacuum system is like custom-made clothing. Sewn to fit the individual shape technology and for individual goals – metallurgy, pharmacology, food industry, electronic industry, etc.
1.1.The development stages of the vacuum system:
1.1.1. Exhibiting exemplary Customer technical requirements;
1.1.2. Audit of the current situation (if necessary) by the Contractor to the Customer site;
1.1.3. The development By the technical task;
1.1.4. Harmonization of technical specifications between the Customer and the Contractor;
1.1.5. Development of technical documentation, detailed agreement with the Customer;
1.1.6. Manufacturer of vacuum system with the electric part (or not at the discretion of the Customer);
1.1.7. Modular fabrication and testing at the site of the provider;
1.1.8. Operational installation and commissioning at the Customer.
1.2.1. Warranty, post warranty and service;
1.2.2. The installation of a remote monitoring system to prevent and avoid failure of costly equipment;
1.2.3. Consultations by phone, e-mail, ICQ, etc., through video conferences, travel specialist to the Customer.
1.3.Adaptation of existing vacuum systems to modern requirements.
2. Our specialists participated in the creation of "turnkey" of dozens of different vacuum systems for the various technologies Examples of made vacuum systems is given below.
2.1. Vacuum systems for vacuum arc furnace VD-650, engine, ДТВ8,7Г10 and other various power and performance for melting of titanium and its alloys
2.2. Vacuum system for vacuum annealing furnace SSHV, EDO, different PVM power and performance for the annealing of metals and alloys.
2.3. Powerful, multi-component vacuum system for vacuum skull furnaces DUG-7ПФ, NEVA, OKB-935 and other various power and performance for melting of titanium and its alloys
2.4. A vacuum recycling system for vacuum annealing furnace SSHV, EDO, PVM
1.4. Vacuum system consisting of a pump ВВН2-50C-01, single stage air ejector pump upgraded DVN-1500 equipped with switching valves and pipe lines, electrical control Cabinet with the necessary locks. The performance of the system 45 - 50 m3/min in the pressure range 760 - 7 mm. Hg.St. The residual pressure of 0.5 mm of mercury.St. The system is manufactured and delivered to JSC "Turbomotor plant", Ekaterinburg, JSC "Leningrad metal works", Saint-Petersburg.
1.5. Vacuum system consisting of a pump 150-SZO, two-stage air ejector pump DVN-1500 equipped with switching valves and pipe lines, electrical control Cabinet with the necessary locks. System performance of 70 - 90 m3/min in the pressure range of 3 - 0.1 mm. Hg.St. The residual pressure of 0.05 mm of mercury.St. The system is manufactured and delivered to JSC "VILS", Moscow for a number of enterprises of the Russian Federation.
1.6. The vacuum system consists of a pump 150-SZO, two-stage air ejector is equipped with switching valves and pipe lines, electrical control Cabinet with the necessary locks. System performance 8 - 13 m3/min in the pressure range 760 to 1 mm Hg.St. The residual pressure of 0.7 mm of mercury.St. The system is manufactured and delivered to a number of Russian enterprises.
1.7. Autonomous vacuum milking system consists of liquid ring vacuum pump ВВН1-6 and equipped with tanks for additional water.
1.8. The vacuum system is developed and delivered ha JSC "Mzik", Ekaterinburg